INDUSTRIAL AUTOMATIC     MULTIGRAIN NOODLES

           PRODUCTION LINE

Core technology 1: Material pretreatment system, system based on automatic process of material mixing
system; starting from the powder feeding process; the clean material after the material passes through the three-dimensional vibrating screen enters the vacuum
In the pipeline; sucked into the storage bin; the storage bin has a level sensor to detect the storage amount of the material
How much to prevent overflow or vacancy; continuous and accurate feeding by screw scale feeder; water treatment system
Pure water passes through the flow valve group and is automatically mixed at high speed according to the water content of the material; the mixed material
Continuously enters the slow mixer; the secondary mixing is carried out by the paddle mixer with repelling angle
Mixing; to promote the uniformity of powder and water; and the mixed material is sent out by the feeder with heating jacket;
The feeder automatically adjusts the temperature of the feeder according to the ambient temperature to promote the temperature of the material entering the next process.
degree of balance; the system is continuous automation; high precision; avoid manual uneven mixing each time
Uniformity and effectively improve food hygiene and safety; the electric control system uses PLC as the terminal; with
Cover opening, flow, volume, overcurrent protection and other functions of safety devices; man-machine interface;
24 hours continuous boot;
Core technology 2: Multi-level ripening host system, this system integrates buffer warehouse, feeder,
1-stage high-speed hot extrusion machine, 2-stage medium-speed mixer, 3-stage high-pressure extruder, temperature control
Core, die assembly, upper rod system, air cooling device, shearing and crushing system, quantitative toothless sawing
Machine (servo system), cyclone molding system, conveyor cooling machine and other parts of the automatic
The host computer; one-button startup mode based on PLC as the core control; the host system integrates
An important core part of the entire production line; its control of the peak maturation of the material is the
The result of the common fit; using mechanical shear force and physical forced high-temperature heating; promoting the material
Guarantee the stability of the material from raw powder to 100% maturity; ensure the conversion of materials into products
Appearance, taste and continuous automation of subsequent processing; subsequent automation of the host system is the basic
In view of the difficulty of the characteristics of hollow core products; prevent the mouth from being blocked; flat; a series of innovations have been carried out
design; its quantitative method is combined with pneumatic and mechanical transmission; high positioning accuracy; each hollow
The length error of the noodles is ≦2 mm; it effectively ensures the accuracy of the weight of the bagged product and the size
It greatly saves the link of manual weighing and bagging; it is also one of the powerful measures to effectively reduce product costs
1. The mold assembly part fully embodies the company's long-cut spaghetti mold manufacturing experience;

Core technology 3: Cooperate with automatic packaging assembly line docking; product shaping weight and shape
After the shape; enter the assembly line; change from four rows to a single row; in the process, a variety of heterosexual conveying lines
Composition and cooperation; enter the bag-feeding packaging machine in sequence; after packaging (180g-220g/bag selection), the semi-finished product of the product is formed; this core part is based on the continuous automation of the packaging machine and the production line.
Core technology 4: automatic plate placement + automatic palletizing system, the bagged products are output from the output line;
After passing through the automatic checkweigher and metal detector, it enters the automatic plate setting machine, and cannot be stacked according to the order
The process is used to arrange the plates (after stacking, it is not conducive to the temperature uniformity and permeability of sterilization); each bag of product
Automatically placed in the stainless steel sterilization tray; and stacked in an orderly manner; the number of stacked trays is
Based on the consideration of the highest efficiency of the follow-up sterilization station; according to the form of maximizing labor saving
line design, the automatic structure of its pneumatic part; the maximum efficiency to replace manual handling; sterilization
The disk feeding mechanism, conveying mechanism, and palletizing mechanism are automated and unmanned; until the final stacking
The tray prompts for manual removal;
Core technology 5: In-bag low-temperature aging process, the new process of in-bag aging is also our company
New technology and new creation; Abandon the shortcomings of online aging, which occupy a large area; High cost and high energy consumption;
This technology can effectively implement the in-bag aging process based on the stability of the aging peak;
Under numerous tests and evaluations by our R&D team; low-temperature aging compared to medium-temperature and high-humidity aging
There are many advantages; 1. The equipment occupies less area; the power consumption is lower than other forms. 2. Sanitation
Maintain excellent, water-free and bacteria-free conditions. 3. The aging index is stable and effectively improved
High product taste. This new aging process is dedicated to the characteristics of gel products (multigrain cereals);
within a period of time after processing; to stabilize the product structure, promote the full movement of free water, and form
The gel-forming structure is dense, and the entire production state is in a relatively closed room; it is controlled by a temperature-controlled refrigeration
machine to reduce the indoor air; a car of sterilizing trays from the palletizer is sent to the aging room by a trolley
aging; its temperature is automatically controlled.
Core technology 6: high temperature sterilization system, using spray conditioning sterilization method; high temperature and high
Under the working condition of high pressure; the product can be sterilized without adding anything; its process is similar to soft
Canning process; also one of the more advanced processes at present; the premise of realizing high temperature and high pressure sterilization
It is the product with high peak aging and sufficient aging gel; the product can not melt under high temperature and high pressure environment
melting, not sticking